User manual Norton Abrasives Cut-Off Wheels For Metal Fabrication

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Highest Productivity, Great Performance and Value  
Typical Applications  
Cutting sheet metal  
Cutting pipe  
Foundry/forge shops – gate/riser removal, cutting forgings  
Metal plate dimensioning  
Ship building – metal fabrication  
Toolroom – cutting drill bits, steel bar, tubing, metallurgical sectioning  
Construction – concrete/masonry work  
SPEC check  
Cut-off Wheel Competitive Cross Reference  
NORTON  
FLEXOVIT  
METABO  
SAIT  
3M  
WALTER  
FOR SMALL ANGLE OR IN-LINE PORTABLE GRINDERS (2"- 4")  
NorZon Plus  
Charger  
Slicer  
A 60 TZ  
Green Corps  
A60-ZIP  
A24-ZIP  
FLEXON  
A36R  
A46T  
SAITECH  
A24R  
A36T  
Gemini Free Cut  
Gemini Long Life  
FOR RIGHT ANGLE GRINDERS (4" — 9")  
NorZon Plus RightCut  
Charger RightCut  
SAITECH .045  
A30-ZIP  
Gemini RightCut  
FOR CIRCULAR SAWS (6" — 8")  
Norton Metal  
A36TB38  
C30UB64  
A 30 S  
C 30 S  
A30-ZIP  
C-30  
Norton Masonry  
FOR PORTABLE GAS OR ELECTRIC SAWS (12" — 16")  
Norton Metal  
A24TB  
A 24 N  
C 24 N  
AC 24 R  
C 16 N  
Brute  
C24R  
Ductile  
Big M.A.C.  
A24 Portacut  
C24 Portacut  
Norton Concrete  
Norton Ductile  
Norton Asphalt  
AC24SB  
AC24SB  
C16UB  
FOR WALK-BEHIND CONSTRUCTION SAWS (14", 18")  
Norton Asphalt/  
C16UB  
C 16 N  
C16  
Green Concrete  
Norton Hot Press  
HPC16AG  
Street Walker  
Asphalt/Green Concrete  
FOR STATIONARY SAWS (10" — 20")  
Charger Free Cut  
Charger Long Life  
Gemini Free Cut  
A 30 R  
A 30 N  
C 30 S  
A24N  
A24R  
C24R  
A24-FC RIPCUT  
A24-RIP  
A30RB  
A30SB  
C24SB  
Gemini Long Life  
Norton Masonry  
FOR CHOP SAWS (10" — 16")  
Charger Free Cut  
Charger Long Life  
Gemini Free Cut  
Gemini Long Life  
Gemini Aluminum  
Norton Masonry  
A30RB  
A30SB  
C30UB  
A30TB  
A 30 R  
A 30 S  
SAITECH Steel Worker  
EZ-CHOP  
Iron Worker  
Aluminum  
A30 Chopcut II  
A30-HC Chopcut  
A30-ALU Chopcut  
Norton Steel Stud  
Stud King  
Troubleshooting Guide  
PROBLEM  
POSSIBLE CAUSES  
SUGGESTED CORRECTION  
Poor cutting rate  
Insufficient power used  
Wheel too hard  
Contact area too large  
Wheel too coarse  
Wheel side out of truth  
Increase feed or pressure to full power  
Use softer grade, Free Cut or thinner wheel  
Reduce contact area  
Use finer grit or Free Cut wheel  
Check spindle runout  
Non-square cuts  
Workpiece burn  
Work not clamped properly  
Misaligned spindle bearings  
Poor coolant distribution  
Wheel is too hard  
Check clamp and clean to remove swarf  
Check for bearing truth and alignment  
Ensure equal volume of coolant to each wheel side  
Use softer acting wheel: softer grade, or finer grit, or Free Cut  
Insufficient feed rate  
Poor coolant flow  
Wheel is too coarse  
Wheel is too hard  
Wheel is running out  
Wheel speed is too slow  
Work machine to maximum power available  
Increase volume and direct at cutting point  
Use finer grit or Free Cut wheel or more machine power  
Use softer grade, thinner, or Free Cut wheel  
Check spindle and flanges  
Ensure tight flanges and observe maximum speed on wheel  
Poor finish  
Too much burr  
Wheel too coarse  
Use finer grit, or softer grade, or Free Cut wheel  
Use finer grit or Free Cut wheel  
3

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