User manual Milwaukee 6480-20

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9
.
Make sure the plate on the saw motor  
is ush against the leveling screw to  
ensure the saw is square (Fig. 5). This  
screw is factory set and does not require  
adjustments.  
Adjusting the Rulers  
Fig. 7  
Installing the Cord Keeper  
Fig. 9  
WARNING  
To reduce the risk of injury, do not  
operate the saw without the guards  
in place.  
Cord  
keeper end  
Saw  
blade  
1
0. Tighten the two NUTS ON STUDS  
FIRST and tighten the NUT ON BOLT  
LAST.  
Guide tube  
Installing the Blade Guard  
Installing Blades  
Fig. 6  
Square  
Fig. 8  
Blade guard  
Torque  
knob holes  
Inner ange  
Blade  
Cross-cut  
ruler  
Cross-cut  
ruler  
Chatter  
Torque  
knob hole  
guard  
Fig. 10  
Rubber  
stopper  
The tool is equipped with a rip ruler and  
two cross-cut rulers (one on each side of  
the tool). The rip ruler is adjusted at the  
factory, but the two cross-cut rulers must be  
adjusted. The blade must be installed before  
setting the cross-cut rulers (see “Installing  
Blades”).  
Torque  
knobs  
Outer  
Bolt ange  
Cord  
keeper  
Taut cord  
1
.
.
Make sure the tool is unplugged.  
2
Loosen the carriage lock and lower the  
saw carriage.  
WARNING  
Saw car-  
riage  
3
4
5
.
.
.
To align the cross-cut ruler, use a square  
that measures at least 14" on one  
side.  
Torque knob  
To reduce the risk of injury, do not  
operate the saw without the guards  
in place (see "Installing the Blade  
Guard").  
Always install the blade guard before operat-  
ing the saw. The guard is shipped with the  
chatter guard pushed up inside the blade  
guard and three torque knobs installed.  
Reach up into the blade guard and pull down  
the chatter guard. Remove the knobs to  
install the guard. Leave the rubber washers  
on the torque knobs to prevent the knobs  
from slipping.  
Line up one edge of the square with the  
tips on the saw blade and the other edge  
of the square with the ruler.  
The cord keeper keeps the cord away  
from the saw blade and away from your  
workpiece.  
Slide the ruler so its measure matches  
the measure on the square. A magnet  
holds the ruler in place, but you may  
wrap clear tape around the ruler and  
frame for additional hold.  
1
.
.
Make sure the tool is unplugged.  
2
While holding in the spindle lock button,  
use the wrench provided with the tool to  
turn the bolt on the saw motor spindle  
counterclockwise. Remove the bolt.  
1. Pinch the ends of the cord keeper to-  
gether while slowly sliding them into the  
guide tubes (Fig. 9). This will be a very  
tight t. Seat the ends securely.  
6. Repeat the steps above to adjust the  
cross-cut ruler on the other side of the  
tool.  
1
.
.
Make sure the tool is unplugged.  
3
.
.
Remove the outer ange, but leave the  
inner ange on the spindle.  
2
To attach the guard, line up the torque  
knob holes on the blade guard and the  
saw carriage (Fig. 8).  
2. Remove the rubber stopper from the ring  
in the cord keeper (Fig. 10).  
NOTE: After the tool is completely as-  
sembled, make a sample cut to verify  
that the ruler is adjusted correctly.  
4
Install the blade with the arrow pointing  
counterclockwise (Fig. 6).  
3. Uncoil the cord and place the plug end  
through the ring.  
3
.
.
Install the three torque knobs.  
5
.
.
Replace the outer ange.  
4
Return carriage to the top of guide tubes  
and tighten carriage lock.  
4.  
5.  
6.  
7.  
Loosen the carriage lock and lower the  
saw carriage to the bottom of the guide  
tubes. Tighten the carriage lock.  
6
Tighten the bolt clockwise while holding  
in the spindle lock button.  
5.  
Reverse the procedure to remove the  
blade guard.  
7
.
Adjust the rulers (see "Adjusting the  
Rulers") and install the blade guard (see  
Installing the Blade Guard").  
Pull the cord keeper so it is parallel to the  
oor. Pull on the cord to remove slack in  
the cord.  
"
Open the rubber stopper and pull it over  
the cord with the small end of the taper  
toward the bottom.  
From above the cord keeper, press the  
rubber stopper into the ring on the cord  
keeper with the small end facing down.  
10  
11  

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