User manual Milwaukee 6480-20

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Step 4 - Adjusting the Blade -  
Perpendicularity  
Making the Cut:  
WARNING  
1.  
Rotate the saw motor to the cross-cut-  
ting position (Fig. 14). To rotate the  
motor, pull out the indexing pins and  
rotate the saw motor. Lock the indexing  
pins into the preset holes on the saw  
carriage. The pins are spring-loaded  
and should snap into place.  
If you remove the saw motor without making  
sure that the factory-set adjustment screw  
contacts the plate on the saw motor, then  
the blade will not be perpendicular (90°) to  
the workpiece, possibly resulting in inac-  
curate cuts.  
3. Loosen the lock nut under the bracket.  
Tighten or loosen the adjustment screw  
depending on the angle adjustment  
required. ONLY make slight adjust-  
ments.  
Do not cut a workpieces that has a  
width smaller than that of the saw  
carriage. Proper support for the  
workpiece must be maintained to  
insure safety. When the carriage  
moves over the workpiece, it would  
be impossible to safely support the  
workpiece for the cut. Use a tool bet-  
ter suited for these applications.  
4.  
Tighten the lock nut, making sure the  
screw is against the upright plate.  
1
.
.
Unplug the tool.  
2. Loosen the carriage lock and allow  
the saw motor to raise to the top of the  
tool. The saw motor is attached to the  
counterbalance cable and should raise  
to the top of the guide tubes by itself. If it  
does not, see “Lubricating Guide Tubes”  
in the Maintenance section.  
2
To adjust for perpendicularity, loosen the  
two mounting nuts on the front of the saw  
motor. The adjustment screw is located  
to the right of these nuts (Fig. 13).  
5. Tighten the two hex nuts to secure the  
saw.  
6.  
Plug in the tool and make a sample cut.  
Repeat the procedure if necessary.  
Cross-Cutting  
A cross-cut is a vertical cut that must always  
be done from the top to the bottom of a  
workpiece.  
3
.
Plug in the tool.  
4. Place the workpiece on the rollers. Do  
not to drop the material; this may knock  
the rollers out of alignment or damage  
the rollers.  
MILWAUKEE recommends using the Hold  
Down Bar Kit for frequent cutting of workpiec-  
es thinner than 1/4" (see "Accessories").  
OPERATION  
Slide the workpiece to the desired  
position using the cross-cut ruler as a  
measure.  
The workpiece must be supported by a mini-  
mum of two rollers. When using the Midway  
Fence Kit , material must extend at least 4"  
beyond the saw carriage on either side.  
WARNING  
4
.
Remove the outer ange, blade, and  
inner ange. Clean the spindle, anges,  
bolt and blade to remove buildup of dust  
and debris.  
5. Start the motor and allow it to reach full  
speed before beginning the cut.  
For easier cutting and best performance,  
MILWAUKEE recommends using an Exten-  
sion Kit when cross-cutting workpieces that  
extend beyond the blade by 5' or more on  
one side. Do not cross-cut workpieces that  
exceed 8'.  
To reduce the risk of injury, wear  
safety goggles or glasses with side  
shields. Unplug the tool before  
changing accessories or making  
adjustments.  
6. When the motor has reached full speed,  
slowly pull the saw motor down through  
the workpiece, keeping your hand on the  
handle.  
5. Replace the innerange.  
6.  
Install the blade with the arrow pointing  
counterclockwise.  
7.  
Once the cut is complete, turn the tool  
off and wait for the blade to come to a  
complete stop.  
7
.
Replace the outer ange. Tighten the  
bolt clockwise using the wrench pro-  
vided while holding in the spindle lock  
button.  
Selecting a Blade  
WARNING  
A Combination/Rip blade is supplied with  
the tool.  
8. Raise the saw motor and allow the saw  
motor to return to the top of the guide  
tubes.  
To reduce the risk of injury, do not  
place hands on or under saw carriage  
or in the path of the saw blade.  
8.  
Install the blade guard (see "Installing  
the Blade Guard").  
MILWAUKEE recommends using one of the  
blades listed in “Accessories". These blades  
will provide the best tool performance and  
the best cut. Always keep blades clean and  
sharp for the best performance.Adull or dirty  
blade can bind and pinch, resulting in kick  
back or a poor cut.  
9. Tighten the carriage lock.  
NOTE: It may be necessary to readjust  
the rulers after changing or resharpening  
blades (see “Adjusting the Rulers”).  
NOTE: A coasting blade can mar the  
edge of a freshly cut workpiece.  
Fig. 14  
Indexing  
pins  
WARNING  
WARNING  
Changing Blades  
1
.
.
Unplug the tool.  
To reduce the risk of injury, make  
sure the tool is OFF before plugging  
in the tool.  
Do not cut a workpieces that has a  
width smaller than that of the saw  
carriage. Proper support for the  
workpiece must be maintained to  
insure safety. When the carriage  
moves over the workpiece, it would  
be impossible to safely support the  
workpiece for the cut. Use a tool bet-  
ter suited for these applications.  
2
Remove the blade guard (see "Installing  
the Blade Guard").  
3.  
To remove the bolt from the spindle, use  
the wrench provided with the tool to turn  
the bolt counterclockwise while holding  
in the spindle lock button.  
Starting and Stopping the Motor  
1. To start the saw motor, lift the switch up.  
The switch will stay up until it is pushed  
down.  
Cross-cut  
ruler  
2.  
To stop the saw motor, push the switch  
down.  
14  
15  

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